Aluminum die casting is a highly efficient manufacturing process ideal for producing high-performance machinery parts. It involves injecting molten aluminum alloy under high pressure into a steel mold (die), resulting in components with complex geometries, high dimensional accuracy, and excellent mechanical properties.
| Parameter | Details |
|---|---|
| Material Alloys | ADC12, A380, AlSi9Cu3, AlSi12, AlSi10Mg, A360 |
| Machine Tonnage | 280T, 400T, 500T, 800T, 900T High-Pressure |
| Tolerance Standard | ISO 8062 CT4-CT6 / Custom up to ±0.01mm |
| Surface Finish | Sandblasting, Polishing, Powder Coating, Anodizing |
| Certification | IATF16949, ISO9001, RoHS, REACH |
| Feature | Aluminum Die Casting | Sand Casting |
|---|---|---|
| Mold Material | Reusable steel dies | Disposable sand molds |
| Production Volume | High-volume (Thousands+) | Low-to-medium (100-150) |
| Dimensional Accuracy | High (±0.05mm) | Lower, requires machining |
| Wall Thickness | Thin (0.5mm minimum) | Thicker walls |
| Production Speed | Fast (seconds per part) | Slower process |
We serve multiple sectors including: Automotive (Engine brackets), Industrial (Pump housings), Electronics (Heat sinks), LED Lighting, and Power Tools.
| Pain Points | Our Solutions |
|---|---|
| Slow Response | Quick Decisions: Direct sales manager interaction for urgent demands. |
| Hidden Costs | Price Optimization: Zero extra overhead, direct factory value. |
| Quality Risks | Full Accountability: IATF 16949 certified manufacturing control. |
Yes. We provide complete PPAP Level 3 packages including PFMEA, Control Plans, MSA, and SPC to ensure full traceability.
We guarantee a production yield rate over 98% through real-time casting monitoring and 100% dimensional inspection.
Absolutely. We provide free Design for Manufacturing analysis using Moldflow simulation before any tooling begins.
Mold fabrication takes 30-45 days. First-article samples are delivered within 7-10 days after mold completion.
While mass production starts at 500-1,000 pieces, we accept trial orders as low as 100 pieces for design validation.
Yes. We sign comprehensive NDAs before reviewing drawings. All molds and designs remain your exclusive property.